Industrial MRO Inventory Optimization and Cost Reduction Solutions

Improper MRO inventory management often leads to stockout downtime and inventory backlog. Scientific optimization helps improve supply chain efficiency and reduce operating costs.

1. ABC Classification Management

Classify materials by consumption value: Class A (70-80% of value) requires strict control; Class B (15-20%) is managed normally; Class C (5-10%) can have higher safety stock to reduce purchasing frequency.

2. Safety Stock Setting Principles

Set safety stock based on consumption rate, lead time and supply stability. Adopt consignment or JIT mode for non-standard materials. Clean up slow-moving items with turnover rate below 1 time/year.

3. Bulk Purchasing and Supplier Collaboration

Centralized bulk purchasing reduces unit cost for standard parts. Sign framework agreements with suppliers for dedicated materials to reduce costs. Adopt VMI mode to let suppliers manage inventory.