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V-Belts: Classic Components for Efficient Power Transmission

Structural Design

The structural design of V-belts embodies a balance between functionality and durability, consisting mainly of four parts: the cover layer, the tension layer, the strength layer, and the compression layer.
  • The outermost cover layer is made of rubber canvas or nylon canvas, featuring excellent wear resistance and flexibility. It protects the internal structure from external wear and contamination while enhancing the overall strength of the belt.
  • The tension layer is composed of elastic rubber material. It bears tensile force during the belt’s operation, with good elasticity and fatigue resistance, which can reduce the belt’s deformation during repeated bending.
  • The strength layer is the core load-bearing component of the V-belt, usually made of high-strength materials such as polyester cords, steel wires, or aramid fibers. These materials have extremely high tensile strength, enabling efficient power transmission and ensuring transmission efficiency.
  • The innermost compression layer uses rubber material with high hardness. It bears compressive force when the belt contacts the pulley, and has good compression resistance and elastic recovery ability, ensuring tight fit between the belt and the pulley.

Working Principle

Its working principle is based on the friction transmission mechanism. The cross-section of a V-belt is trapezoidal, matching the corresponding V-shaped pulley groove. When the belt is tensioned between the driving pulley and the driven pulley, the belt is in close contact with the two side surfaces of the pulley groove, forming a wedge-shaped fitting structure.
When the driving pulley rotates, friction is generated between the side surfaces of the pulley groove and the belt, driving the belt to move. The belt then drives the driven pulley to rotate through friction, thereby realizing power transmission. This wedge-shaped structure can generate large normal pressure—under the same tension, it produces greater friction than flat belt transmission, with a transmission efficiency generally reaching 90%-95%. At the same time, the elastic deformation of the belt can absorb shocks and vibrations during transmission, making the transmission more stable and reducing equipment wear.

Types of V-Belts

V-belts can be divided into various types according to their cross-sectional size and load-bearing capacity:
  • Classic V-belts: The most widely used type, classified into models Y, Z, A, B, C, D, E, etc., from smallest to largest cross-sectional size. They are suitable for medium and low-power transmission.
  • Narrow V-belts: With a larger ratio of cross-sectional height to width, their load-bearing capacity is more than 30% higher than that of classic V-belts. They are suitable for high-power and high-speed transmission scenarios.
  • Wide V-belts: Featuring a larger cross-sectional width, they can transmit greater power and are often used in heavy machinery transmission.
  • Linked V-belts: Composed of multiple classic V-belts or narrow V-belts connected by a connecting layer, they bear force evenly during operation and avoid slipping or falling off of a single belt. They are suitable for high-power transmission systems.
  • Toothed V-belts: Equipped with a toothed structure on the inner side, they can reduce bending stress and improve transmission efficiency, making them suitable for high-speed transmission.

Application Scenarios

V-belts have a wide range of application scenarios:
  • Industrial field: In the transmission systems of various machine tools, blowers, water pumps, and other equipment, V-belts are used to connect motors and working mechanisms, realizing power transmission and speed adjustment.
  • Agricultural machinery: Equipment such as tractors, harvesters, and threshers relies on V-belt transmission to achieve coordinated operation of different components. Their wear resistance and ability to adapt to harsh environments meet the needs of agricultural production.
  • Transportation field: Auxiliary systems of automobile engines (such as generators, water pumps, and air-conditioning compressors) are driven by the engine crankshaft through V-belts, ensuring the normal operation of various auxiliary equipment.
  • Household appliances: Washing machines, air-conditioning outdoor units, and other household appliances also use V-belts to transmit power between motors and working components. Their stable operation and low noise characteristics improve the user experience of home appliances.

Installation and Maintenance

Installation and maintenance are crucial for the service life and transmission efficiency of V-belts:

Installation Requirements

  • Before installation, check whether the pulley groove is in good condition (free of wear, deformation, or debris) and ensure the pulley axes are parallel—otherwise, it may cause uneven wear of the belt.
  • The tension of the belt should be moderate: excessive tension will increase bearing load and cause overheating of motors and equipment; insufficient tension will lead to slipping, reduce transmission efficiency, and even damage the belt.
  • When installing, first fit the belt onto the small pulley, then gradually fit it onto the large pulley. Avoid forced prying to prevent belt damage.

Routine Maintenance

  • Regularly check the wear of the belt: if cracks, aging, delamination, or other phenomena are found, replace the belt in a timely manner.
  • Keep the belt and pulley clean to avoid oil contamination—oil will reduce the friction coefficient and cause slipping.
  • Regularly check the tension and adjust it as needed.
  • For systems with multiple belts, replace all belts at the same time to ensure even force bearing.

Selection of V-Belts

When selecting V-belts, comprehensive consideration of multiple factors is required:
  • Choose the appropriate belt type and model based on parameters such as transmission power, speed, and transmission ratio.
  • Determine the belt length according to the pulley diameter and center distance.
  • Consider factors such as the working environment temperature, humidity, and whether there is oil contamination, and select the belt of corresponding material.
With its unique advantages, V-belts have maintained strong vitality in the field of mechanical transmission for a century. With the advancement of material technology, their performance continues to improve, and they will continue to play an important role in various transmission systems.

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